Multi-cylinder hydraulic cone crusher set mechanical, hydraulic, electrical, automation and other technologies in Yiyu, with a number of traditional crusher incomparable advantages, high crushing efficiency, low production, easy maintenance and adjustment, crushing products excellent particle shape, cone crusher is mainly used in metal mines, construction sand processing in the second stage crushing and hard battle crushing link. It is the latest generation of products that replace spring cone crusher and general hydraulic cone crusher in today’s mining construction industry and metal mining industry.
Product design concept
Adopt the international advanced spindle fixed, eccentric sleeve around the spindle rotation multi-cylinder hydraulic cone structure, the use of layer compression crushing design, crushing occurs between materials and materials, high crushing efficiency. Do not rely on a smaller discharge port to obtain a smaller product size.
The product is a cube.
filled with feed, improve crushing efficiency.
liner wear is small, low operating cost.
Layer compression crushing conditions: reasonable combination of crushing chamber, Geschwindigkeit, eccentricity, usw.
1, fixed spindle, equipment bearing capacity, more compact structure, small size, high efficiency.
2, by using the principle of intergranular lamination design, the use of mutual plunder between materials, significantly improve the crushing efficiency and the proportion of fine materials, greatly reduce the needle sheet materials and reduce the loss of wearing parts.
3, advanced bearing design, using tin bronze bushing sliding bearing design, compared with rolling bearings, equipment in high dust, high impact environment can still maintain ultra-high load capacity, and low production costs.
4. Install a transition sensor at the oil return of the horizontal axis to accurately detect the oil temperature and ensure the stability of the equipment; The transmission system adopts spiral bevel gear, reliable and balanced transmission, low noise and long service life.
5, the cone wall thickening at the same time, improve the lining fixing method, no glue filling, replacement is very convenient and fast, reduce maintenance costs.
6, integrated hydraulic lubrication, unique thin oil lubrication system design, greatly improve the service life of the equipment, high-performance non-contact labyrinth seals without wear, increase the spherical floating seal (full contact), more conducive to ensuring the cleanliness of the lubricating oil, the fan uses German AKG air cooler, cooling effect is good, to prevent water cooling brought by the mixing of water and oil caused by equipment damage.
7, the safety cylinder oil circuit adopts large diameter tubing, large capacity accumulator, better buffer performance, faster response, and safer equipment.
8, the standard floating installation base, simple installation, labor and time saving, the basic requirements are reduced, the user investment is small.
HP Series multi-cylinder cone
HP300 multi-cylinder hydraulic cone crusher configuration
No. Name Material process requirements
1 rack ZG20SiMn after roughing annealing treatment
2 Spindle 42CrMn forging mirror processing
3 The ZG35SiMn cone is annealed after roughing
4 gear 42CrMn forging gear grinding mute processing
5 Bearing Timken imported bearings Imported bearings
6 Copper sleeve ZCuPb20Sn5 wear-resistant treatment
7 eccentric sleeve ZG45 mirror processing
8 Oil seal NOK imported from Japan
9 Broken walls
10 Rolling mortar wall ZGMn18Cr2Mo
11 Oil station Shanghai Dunke Hydraulic Co., LTD
12 Motor Mengniu and Liming Heavy Industry the same supplier
HP multi-cylinder hydraulic cone technology line
HP series cone crusher is a new type of cone crusher specially designed for metal ore and hard rock aggregate processing based on inheriting Metso Omnicone and HPC series cone breaking of well-known domestic brands, and drawing on the excellent design characteristics of Metso HP4,HP5,HP6. HP series cone breakage truly combines the crushing speed, eccentricity (stroke) and cavity design perfectly, which can provide higher output and better product quality. Our company designs HP series cone breakage as an independent crushing unit, which has a wider range of applicability:
• From limestone to hard rock and various metal ores;
• From highway aggregates to machine-made sand production;
• From compact mobile crushing stations to large stationary crushing lines;
HP Cone technology upgrades:
● Advanced fixed cone liner fastening system, moving cone breaking wall without packing, making liner replacement faster;
● Newly designed fixed counterweight protection board, better protect the counterweight and prevent dust from entering, more environmentally friendly;
● The wide application of bronze bushing makes it have ultra-high load capacity in high dust and high impact crushing environment;
● The insurance system adopts new large-diameter return oil pipe and large-capacity accumulator;
● The lubrication pressure detection is placed above the belt wheel of the equipment, and the visibility is stronger, the observation is more convenient and effective;
● The equipment adopts spiral bevel gear drive.
Features of HP series cones
1, laminated crushing: crushing occurs between materials and materials, liner wear is slow, steel consumption is low, the product is a cube, conducive to the production of more fine-grained aggregate and machine-made sand operations; Conditions: The crushing chamber, Geschwindigkeit, eccentricity (stroke) reasonable combination, does not depend on the size of the smaller discharge outlet to obtain a smaller product particle size. Usage requirements: full of crushing, choose the appropriate operating load.
2, the oil circuit of the safety cylinder adopts the large diameter oil pipe, the large capacity accumulator, when there is an unbreakable material through, to avoid the oil pipe too fine rupture oil leakage phenomenon, the buffer performance is better, the reaction is faster, the equipment is safer.
3, the standard floating steel frame base, the site installation is fast, labor and time saving, floating steel frame damping spring effectively unloaded cone movement on the foundation of the impact, while the basketball cone safety production.
4, high quality material with super mirror finish, chrome spindle greatly reduces the friction resistance between the spindle and the alloy copper sleeve, higher transmission efficiency, more excellent equipment performance, to achieve high passing capacity, improve the content of granular materials.
5, thin oil lubrication station and hydraulic station integrated design, centralized control module production, better operation performance. The amount of lubricating oil is 400L, welches ist 1/5 of the oil consumption of the same specification equipment in China. The oil station uses a slightly larger flow gear pump than the international standard, and the oil supply is stable and reliable. The air-cooled radiator is easy to install and does not need to provide cooling water separately to prevent equipment damage caused by mixing water and oil.
Hydraulic lubrication and electrical system features:
Intelligent electrical control system:
◆ The electrical control system adopts PLC and touch screen intelligent control system produced by Siemens, which has good reliability.
◆ Easy and intuitive operation, complete data recording.
◆ Sensitive protection, flexible and convenient setting.
◆ The whole power cabinet is customized by the regular original factory.
Hydraulic lubrication and control system features:
◆ Choose the world famous brand controller, sensor, valve, such as winer, sun, danfoss, mts and so on.
◆ Compared with the domestic brands adopted by domestic counterparts, the quality is reliable.
HP series equipment selection and production line configuration:
★ Factors affecting equipment mining: type of raw ore, water content, mud content, feed particle size, usw.
★ The maximum feeding size of the equipment is 100% less than or equal to 80% of the maximum opening size;
★ The hydraulic cone crusher must be filled with feed, so the front should be provided with a buffer bin (to meet more than 15 minutes of passing capacity) and adjustable frequency feeding device;
★ The design of the production line should make the material fall vertically in the center of the crusher. Ensure stable operation of equipment and reduce failure rate.
Model Cavity type open side feed port size (mm) Tight side feed port size (mm) Minimum discharge port size (mm) Processing capacity (t/h) Maximum installed power (kW)
HP100 C1(super bold) 175 140 19 15-100 90
C2(bold) 125 105 13
M(middle) 100 70 10
F1(fine) 71 50 9
F2(superfine) 33 20 6
HP200 C2(bold) 235 190 19 65-250 160
M(middle) 171 120 16
F1(fine) 150 95 13
F2(superfine) 116 70 8
HP300 C1(super thick) 265 230 25 85-440 250
C2(bold) 240 210 20
M(middle) 190 150 15
F1(fine) 145 105 11
F2(superfine) 120 80 8
HP400 C1(super thick) 360 290 30 135-625 315
C2(bold) 310 250 25
M(middle) 260 196 20
F1(fine) 182 110 13
F2(superfine) 135 90 10
HP500 C1(super thick) 370 330 38 200-790 400
C2(bold) 320 290 28
M(middle) 245 210 22
F1(fine) 180 130 13
F2(superfine) 150 95 10
HP800 C1(super thick) 450 352 38 265-1200 630
C2(bold) 373 298 32
M(middle) 340 275 25
F1(fine) 280 230 16
F2(superfine) 235 150 10
Model 6mm 8mm 10mm 13mm 16mm 19mm 22mm 25mm 32mm 38mm 45mm 51mm
HP100 45-55 50-60 55-70 60-80 70-90 75-95 80-100 90-115 100-150
HP200 65-85 90-125 110-150 135-180 150-195 160-210 170-225 190-235 210-250
HP300 85-120 115-140 150-185 180-220 200-240 220-260 235-290 250-350 300-380 350-440
HP400 135-180 190-230 225-275 250-320 270-350 295-380 290-375 355-490 410-565 460-525
HP500 200-250 230-290 280-350 320-400 345-430 370-460 405-535 445-605 510-700 580-790
HP800 265-340 320-425 285-510 425-540 470-605 495-740 545-800 600-945 690-1050 785-1200